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General Welder Monitoring 0
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ID Record Time Parameter Type Reference Welder Project Side Weld Area Pass No Interpass Position Consumable Polarity WFS Volts Amps Arc Time Length Input Speed Travel Speed Stub Length Input Energy Arc Energy Efficiency Heat Input WFS Auto Threshold Diameter Electrode Length Electrode Factor Wire Factor Wire Constant Welding Process Calc Method Project ID
6 21/09/2026 14:32:48 Welder Monitoring Example Welder Monitoring 1 02 R Brown   Fill 77 °C 3G/PF ~ 1.2mm Rutile FCAW Wire (Generic) DC+ve 6.5
m/min 		24.5 67 s 200
mm
mm/min 		179
mm/min
mm
kJ 		1.65
kJ/mm 		0.8 1.32
kJ/mm 		1 39 1.2 mm mm 30 100 GSFCAW(136) f(WFS) vs Speed Estimate General Welder Monitoring
7 21/09/2026 14:40:22 Welder Monitoring Example Welder Monitoring 2 01 J Smith   Fill 120 °C 3G/PF ~ 3.2mm Electrode (Generic 350mm) DC+ve
m/min 		s 120
mm
mm/min 		50
mm
kJ 		1.51
kJ/mm 		0.8 1.20
kJ/mm 		1 39 3.2 mm 350 mm 17 SMAW(111) ROL vs Stub Estimate General Welder Monitoring
9 21/09/2026 14:52:15 Welder Monitoring Welder Monitoring Example 3 03 M Grey   Fill 67 °C 4G/PE ~ 1.2mm Rutile FCAW Wire (Generic) DC+ve 9
m/min 		25 235 100 s 250
mm 		150
mm/min 		2.35
kJ/mm 		0.8 1.88
kJ/mm 		1 39 1.2 mm 30 100 GSFCAW(136) Calculated VAT/ROL General Welder Monitoring
10 21/09/2026 14:55:43 Welder Monitoring Welder Monitoring Example 4 03 M Grey   SP Fillet 1 18 °C 2F/PB SD3 - 4mm DC+ve 28 450 400
mm/min 		400
mm/min 		1.89
kJ/mm 		1 1.89
kJ/mm 		1 39 4 mm SAW(121) Calculated VA/Input Speed General Welder Monitoring